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Rules and Constraints

Optessa MLS is designed to allow the user maximum flexibility and ease in the definition of rules and constraints.

Optessa MLS lets the user organize units at arbitrary levels: you may choose to organize the sequence in single units, small or large lots or batches.

Optessa MLS also allows an equally flexible definition of line capacity: the system expresses line capacity in terms of
  • Slots per week / day / shift / hour, OR
  • Available time by shift patterns, OR
  • Combinations of both
The user can choose a different line capacity for each day or other time bins; the system allows empty slots so you can easily accommodate changing line capacity from – say 5000 units this week to 4000 the next and then 7000 the week after.

Optessa MLS lets the user define minimum or maximum feature capacity limit to achieve an ideal model or feature mix on a daily basis. The feature capacity limit definition can also be used to define model year change and the ramping up or down of models of current or previous years. Thus, the user can easily specify that between 200 and 400 red cars should be produced each day; in addition, in the last two weeks of a certain month, model year 2006 cars should be reduced and model year 2008 should be simultaneously ramped up.

Optessa MLS accommodates a wide range of constraint types. These include:
  • Set pattern: to specify complex cyclical and feature ordering patterns.
  • Time windows: start after ( line on) and due date ( line off/ start by) for each unit
  • Distribution: even distribution and patterns
  • Feature capacity: daily minimum and maximum limits for a feature
  • Sliding window average: X out of Y constraints
  • Changeover: preferred model / color sequences. for example, exterior color black unit can not precede a white unit.
  • Change count: to limit the number of model or color changeovers in a day or week.
  • Run length: minimum or maximum number units that can be consecutively sequenced. For example, at least 5 units and at most 10 units in a row for any color.
  • Bat order: for example, daily production should be in the order: [ 2 door model] - [4 door model] - [ Deluxe car].
  • Spacing: to specify minimum or maximum spacing between features. For example, after right hand drive units 100 to 200 cannot be of deluxe type.
Optessa MLS also supports constraints with lags, that is rules for non-consecutive units or more generally by applying filters. For example, in a sequence combining SUVs and Minivans, ensure that amongst only the SUV units no consecutive V8 engine units occur.

Defining constraints is simple in Optessa MLS. The user has the option to let the system compute the constraint parameters that are data dependant. For example, merely specify that an even distribution of models is required and the system will compute the distribution parameters.
  • Each constraint has a time window within which the constraint is effective. This may, for instance, be used to specify a date for the introduction of a new feature.
  • A priority or weight can be associated with each constraint to indicate its importance.
  • The user also has a choice of how s/he wants to define penalty functions that will apply if a constraint is violated. For example, making a run length constraint as a quadratic ensures that greater violations of the maximum run length have much higher penalties.

 

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